Brushing Away Downtime: How Motorised Brush Cleaners Revolutionise Conveyor Maintenance
  • Industry News

Introduction

In the fast-paced world of bulk material handling, conveyor systems are the lifeblood of operations. Yet, without proper maintenance, they can become a source of significant downtime and increased costs. One of the most effective solutions to this problem is the implementation of motorised brush cleaners. These devices not only enhance the cleanliness of conveyor belts but also contribute to the overall efficiency and longevity of the system.

The Challenge: Material Carryback and Spillage

Material carryback occurs when fine particles adhere to the conveyor belt and are carried back to the return side, leading to spillage and accumulation on return rollers. This not only causes blockages but also accelerates wear and tear on the system components. Traditional cleaning methods often fall short in addressing this issue, leading to increased maintenance efforts and operational disruptions.

The Solution: Hoverdale’s Motorised Brush Cleaners

Hoverdale’s motorised brush cleaners offer a robust solution to the challenges posed by material carryback. Constructed from durable stainless steel, these cleaners are designed to withstand harsh operating conditions and provide consistent performance. Key features include:

  • Auto-adjusting Brushes: The brushes automatically adjust as they wear, maintaining effective cleaning contact with the conveyor belt at all times.
  • Quick-Release Cartridge System: Allows for fast and easy brush changes, reducing maintenance downtime.
  • Versatility: Suitable for various belt types, including flat, chevron, and flighted belts, with brush diameters ranging from 200mm to 600mm.
  • Enhanced Durability: Stainless steel construction ensures resistance to corrosion and extends the lifespan of the cleaner.

Real-World Application: Materials Recycling Facilities (MRFs)

A notable application of Hoverdale’s motorised brush cleaners is in Materials Recycling Facilities (MRFs). These facilities often deal with chevron and cleated conveyor belts that are challenging to clean with conventional methods. By installing Hoverdale’s motorised brush cleaners, one MRF operator reported:

  • Elimination of Carryback: Significantly reduced material carryback, leading to cleaner return rollers.
  • Increased Uptime: Reduced the frequency of maintenance interventions, leading to higher operational availability.
  • Cost Savings: Saved approximately 50 man-hours per week previously spent on manual cleaning efforts.

Actionable Tips

  1. Regular Inspection: Periodically check the condition of the brushes and replace them as needed to maintain optimal performance.
  2. Proper Adjustment: Ensure that the brushes are correctly adjusted to the belt’s surface to maximize cleaning efficiency.
  3. Training Personnel: Educate maintenance staff on the benefits and operation of motorised brush cleaners to ensure effective use.
  4. Integration with Other Systems: Consider combining motorised brush cleaners with other conveyor belt cleaning solutions for comprehensive maintenance.

Conclusion & Call to Action

Implementing Hoverdale’s motorised brush cleaners can significantly enhance the cleanliness and efficiency of your conveyor systems, leading to reduced downtime and maintenance costs. To learn more about how our solutions can benefit your operations, contact us or request a free site survey.

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MATT BEVERLEY

A time served Mechanical engineer Matt’s background includes many high-profile projects within the Automotive Industry: The Rolls Royce Phantom, Rolls Royce Cullinan, Spyker Le-Mans racing teams, Bentley, Aston Martin, and Airbus A380. This history and knowledge of complex manufacturing and engineering projects have been transferred and further developed into the bulk material handling sector. Matt has work in Europe, North America, Indonesia, and China

He joined the bulk solids and bulk handling industry in 2019 as Managing Director of Hoverdale UK Ltd and subsequently completed a Management buyout in July 2020. The business has grown yearly, increased employment, its customer base, and worldwide reputation, and disrupted the market with groundbreaking innovative technology. Since Matt took over Hoverdale, the company has filed four patents for innovation; one was granted in 2023 for a design to improve bulk handling. The success had been driven by delivering tailored solutions to the waste recycling sectors that keep material flowing out and money flowing in.

Awards Include

  • 2024 – Shapa company of the Year
  • 2024- Shapa Innovation in Technology
  • 2024- MHEA Engineer of the year
  • 2021 – MHEA Innovation of the year
  • 2021- IMechE Innovation award

Current Positions Include.

  • Group Chairman Hoverdale UK Ltd
  • President (MHEA) Material Handling Engineers Association
  • Vice Chairman: IMechE Bulk Material Handling Committee
  • Council Member: (SHAPA) Solids Handling & Particle Association
  • Member: Chartered Management Institute

Matt has been happily married to Julie for 22 years and has 4 children, 3 of which are involved within the Hoverdale group of companies. He is an RFU level 2 qualified coach and referee having been in several head coaching roles at various age groups from under 6’s to adults for his local team Nuneaton RFC. He believes in the core values that rugby teaches of Teamwork, Respect, Enjoyment, Discipline, Sportsmanship and try’s to carry this through in his day to day business activities. He is passionate at brining the next generation of young, diverse engineers into the sector through promotion of apprenticeship scheme and further education routes.

DAVID BARTER

David is an experienced leader, with a background covering Operations, eCommerce, Finance, Compliance, HR and IT. His career spans Banking, Retail and Engineering, spending the majority of his career working for ALDI as they grew to become 4th largest supermarket in the UK, including seven years on their UK board as Managing Director of IT and eCommerce.

David joined Hoverdale’s Senior Management Team in 2023 to seek a fresh challenge in a completely different industry sector. He has applied his approach to Process Improvement, Efficiency, Customer Service and Teamwork to great effect during Hoverdale’s sustained growth.

Married to Jane, with three adult sons between them, David volunteers on the board of the Nottingham Playhouse theatre as well as his local rugby and football clubs. Any spare time he spends enjoying walks with their Golden Retriever, Buzz, who is also regularly seen in the Hoverdale office.

BEN DUCHESNE

Ben is a time serviced field service engineer in the busy waste and recycling sector, who’s career moved into to managing service teams and beyond. Originally beginning his career with a HGV repair and maintenance apprenticeship with IVECO, from there travelling and working in multiple countries moving towards waste processing shredders.

Ben joined the Hoverdale team in September 2024 seeking to apply his extensive knowledge to a new area. His values and ethics fit perfectly within the Hoverdale ethos.

He is happily married to Kristina, with 4 wonderful young children; 14, 11, 8 and 5. We the children he doesn’t get much spare time. He is a family man, who enjoys spending as much time with them as possible.