Troubleshooting Common Conveyor Problems
  • Industry News

Introduction

Even the best-designed conveyor systems encounter issues. Recognising early warning signs and understanding common conveyor problems can prevent small issues from becoming expensive failures. This article provides a simple guide to common faults and how to fix them.

1. Belt Mistracking

Symptoms: Belt drifts to one side, uneven wear on pulleys.

Causes:

  • Misaligned pulleys or frames
  • Build-up under rollers
  • Uneven load distribution

Fixes:

  • Clean components and check alignment
  • Use tracking idlers and training rollers
  • Centre the load on the belt

2. Material Spillage

Symptoms: Excessive debris under the conveyor, high clean-up times.

Causes:

  • Worn skirting
  • Inadequate impact beds
  • Mistracked belt

Fixes:

  • Install or adjust skirting systems
  • Use proper impact beds at load zones

3. Belt Slippage

Symptoms: Belt hesitates or slips at drive pulley.

Causes:

  • Insufficient tension
  • Worn pulleys
  • Contaminated belt surface

Fixes:

  • Adjust tensioning systems
  • Replace or re-coat pulleys
  • Clean belt with scraper systems

4. Excessive Wear

Symptoms: Frayed edges, damaged covers, short belt lifespan.

Causes:

  • Abrasive materials
  • Improper scraper pressure
  • Incompatible belt type

Fixes:

  • Use toughflex wear-resistant belts
  • Choose correct belt compound for application

Conclusion 
Preventative inspections and early troubleshooting reduce risk, cost, and downtime. Hoverdale offers specialist components to resolve common problems fast and keep production on track.

More News

Types of Belt Cleaners

6th February 2026

Belt cleaners (or belt scrapers) are one of the most important tools for keeping a conveyor running efficiently. When they’re

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MATT BEVERLEY

A time served Mechanical engineer Matt’s background includes many high-profile projects within the Automotive Industry: The Rolls Royce Phantom, Rolls Royce Cullinan, Spyker Le-Mans racing teams, Bentley, Aston Martin, and Airbus A380. This history and knowledge of complex manufacturing and engineering projects have been transferred and further developed into the bulk material handling sector. Matt has work in Europe, North America, Indonesia, and China

He joined the bulk solids and bulk handling industry in 2019 as Managing Director of Hoverdale UK Ltd and subsequently completed a Management buyout in July 2020. The business has grown yearly, increased employment, its customer base, and worldwide reputation, and disrupted the market with groundbreaking innovative technology. Since Matt took over Hoverdale, the company has filed four patents for innovation; one was granted in 2023 for a design to improve bulk handling. The success had been driven by delivering tailored solutions to the waste recycling sectors that keep material flowing out and money flowing in.

Awards Include

  • 2024 – Shapa company of the Year
  • 2024- Shapa Innovation in Technology
  • 2024- MHEA Engineer of the year
  • 2021 – MHEA Innovation of the year
  • 2021- IMechE Innovation award

Current Positions Include.

  • Group Chairman Hoverdale UK Ltd
  • President (MHEA) Material Handling Engineers Association
  • Vice Chairman: IMechE Bulk Material Handling Committee
  • Council Member: (SHAPA) Solids Handling & Particle Association
  • Member: Chartered Management Institute

Matt has been happily married to Julie for 22 years and has 4 children, 3 of which are involved within the Hoverdale group of companies. He is an RFU level 2 qualified coach and referee having been in several head coaching roles at various age groups from under 6’s to adults for his local team Nuneaton RFC. He believes in the core values that rugby teaches of Teamwork, Respect, Enjoyment, Discipline, Sportsmanship and try’s to carry this through in his day to day business activities. He is passionate at brining the next generation of young, diverse engineers into the sector through promotion of apprenticeship scheme and further education routes.

DAVID BARTER

David is an experienced leader, with a background covering Operations, eCommerce, Finance, Compliance, HR and IT. His career spans Banking, Retail and Engineering, spending the majority of his career working for ALDI as they grew to become 4th largest supermarket in the UK, including seven years on their UK board as Managing Director of IT and eCommerce.

David joined Hoverdale’s Senior Management Team in 2023 to seek a fresh challenge in a completely different industry sector. He has applied his approach to Process Improvement, Efficiency, Customer Service and Teamwork to great effect during Hoverdale’s sustained growth.

Married to Jane, with three adult sons between them, David volunteers on the board of the Nottingham Playhouse theatre as well as his local rugby and football clubs. Any spare time he spends enjoying walks with their Golden Retriever, Buzz, who is also regularly seen in the Hoverdale office.

BEN DUCHESNE

Ben is a time serviced field service engineer in the busy waste and recycling sector, who’s career moved into to managing service teams and beyond. Originally beginning his career with a HGV repair and maintenance apprenticeship with IVECO, from there travelling and working in multiple countries moving towards waste processing shredders.

Ben joined the Hoverdale team in September 2024 seeking to apply his extensive knowledge to a new area. His values and ethics fit perfectly within the Hoverdale ethos.

He is happily married to Kristina, with 4 wonderful young children; 14, 11, 8 and 5. We the children he doesn’t get much spare time. He is a family man, who enjoys spending as much time with them as possible.