How To Solve EV Battery Recycling Challenges

Countries all around the world have set ambitious targets for the manufacture of components for electric vehicles (EVs), including lithium-ion batteries, to help meet the predicted demand for clean transportation options, but industry collaboration is needed to help ensure lithium-ion battery recycling is safer, efficient, and more sustainable.

According to New Electronics magazine, a report from UK electric vehicle charging consultancy Versinetic, titled Key Barriers to EV Charging Infrastructure Rollout, highlights many of the issues facing the EV industry, not only the long-term issues of battery recycling.

However, there are many major opportunities for organisations to demonstrate their expertise and their resources in innovative solutions to solve the issue of what to do with the thousands of lithium-ion batteries that have reached their end of useful life.

According to the University of Warwicks, Automotive Lithium-ion Battery Recycling in the UK report, it is predicted that by 2040, 339,000 metric tons of EV batteries will have reached the end of their average 11-year lifespan.

Adopted by the UK, the EU Battery Directive has the primary objective of minimising the impact of batteries and accumulators and waste batteries on the environment.

The directive states that for all lithium-ion batteries, a minimum of 50 per cent of their weight must be recycled at the end of life. This provides an opportunity for manufacturers, recycling organisations, and specialist battery processing companies to collaborate to ensure EV batteries can be easily, safely, and efficiently recycled for benefits to all.

However, there are greater risks and hazards when dismantling EVs, compared to traditional petrol or diesel vehicles. EV batteries have a high voltage, and can also easily ignite during dismantling, leading to the release of highly toxic chemicals.

This means there needs to be an industry-wide commitment to the use of safer materials and standardisation into the way that batteries are produced and controlled, to make a significant difference to the safety and efficiency of the battery recycling process.

This calls for battery pack design to be prioritised to ensure that they can be easily dismantled at their end of their life, as well as an extension to the International Dismantling Information System (IDIS) to cover EV battery packs, providing full transparency as to the materials and component construction of EV batteries, ensuring that recycling is standardised.

Currently, many recyclers are sending EV batteries to Europe for end-of-life processing, but this is expensive and unsustainable. As the number of EV batteries increases, there needs to be a network of specialist companies able to undertake safe and effective lithium-ion recycling in the UK.

Without a doubt, within the next two decades, there will be many more EV batteries making their way to recycling, and they need to be handled safely and sustainably.

Going forward, governments need to develop new regulations that ensure a larger proportion of EV batteries are recycled. With the right investment, backed by legislation and a commitment from the entire industry, EV batteries in the UK can be recycled sustainably.

If youre looking for belt scrapers for conveyor belts in the recycling process, talk to us today.

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BEN DUCHESNE

Ben is a time serviced field service engineer in the busy waste and recycling sector, who’s career moved into to managing service teams and beyond. Originally beginning his career with a HGV repair and maintenance apprenticeship with IVECO, from there travelling and working in multiple countries moving towards waste processing shredders.

Ben joined the Hoverdale team in September 2024 seeking to apply his extensive knowledge to a new area. His values and ethics fit perfectly within the Hoverdale ethos.

He is happily married to Kristina, with 4 wonderful young children; 14, 11, 8 and 5. We the children he doesn’t get much spare time. He is a family man, who enjoys spending as much time with them as possible.

DAVID BARTER

David is an experienced leader, with a background covering Operations, eCommerce, Finance, Compliance, HR and IT. His career spans Banking, Retail and Engineering, spending the majority of his career working for ALDI as they grew to become 4th largest supermarket in the UK, including seven years on their UK board as Managing Director of IT and eCommerce.

David joined Hoverdale’s Senior Management Team in 2023 to seek a fresh challenge in a completely different industry sector. He has applied his approach to Process Improvement, Efficiency, Customer Service and Teamwork to great effect during Hoverdale’s sustained growth.

Married to Jane, with three adult sons between them, David volunteers on the board of the Nottingham Playhouse theatre as well as his local rugby and football clubs. Any spare time he spends enjoying walks with their Golden Retriever, Buzz, who is also regularly seen in the Hoverdale office.

MATT BEVERLEY

A time served Mechanical engineer Matt’s background includes many high-profile projects within the Automotive Industry: The Rolls Royce Phantom, Rolls Royce Cullinan, Spyker Le-Mans racing teams, Bentley, Aston Martin, and Airbus A380. This history and knowledge of complex manufacturing and engineering projects have been transferred and further developed into the bulk material handling sector. Matt has work in Europe, North America, Indonesia, and China

He joined the bulk solids and bulk handling industry in 2019 as Managing Director of Hoverdale UK Ltd and subsequently completed a Management buyout in July 2020. The business has grown yearly, increased employment, its customer base, and worldwide reputation, and disrupted the market with groundbreaking innovative technology. Since Matt took over Hoverdale, the company has filed four patents for innovation; one was granted in 2023 for a design to improve bulk handling. The success had been driven by delivering tailored solutions to the waste recycling sectors that keep material flowing out and money flowing in.

Awards Include

  • 2024 – Shapa company of the Year
  • 2024- Shapa Innovation in Technology
  • 2024- MHEA Engineer of the year
  • 2021 – MHEA Innovation of the year
  • 2021- IMechE Innovation award

Current Positions Include.

  • Group Chairman Hoverdale UK Ltd
  • President (MHEA) Material Handling Engineers Association
  • Vice Chairman: IMechE Bulk Material Handling Committee
  • Council Member: (SHAPA) Solids Handling & Particle Association
  • Member: Chartered Management Institute

Matt has been happily married to Julie for 22 years and has 4 children, 3 of which are involved within the Hoverdale group of companies. He is an RFU level 2 qualified coach and referee having been in several head coaching roles at various age groups from under 6’s to adults for his local team Nuneaton RFC. He believes in the core values that rugby teaches of Teamwork, Respect, Enjoyment, Discipline, Sportsmanship and try’s to carry this through in his day to day business activities. He is passionate at brining the next generation of young, diverse engineers into the sector through promotion of apprenticeship scheme and further education routes.