Thermal Imaging Cameras Scan For Lithium Batteries In Waste
Thermal imaging camera of a tank

Material recovery facilities (MRFs) are resorting to installing thermal imaging cameras in an effort to reduce the risk of fires caused by disposable vapes. The Manchester Evening News (MEN) reports that the lithium batteries inside the e-cigarettes have already caused 37 fires at MRFs or in collection trucks in the region this year.

Greater Manchester Combined Authority (GMCA) and contractors SUEZ are now installing thermal imaging equipment at 10 MRFs at a cost of over £200,000. The cameras will be installed at transfer loading stations and be used to scan waste before it is separated into sorting machinery. 

The thermal cameras will detect any smouldering hot spots or fires among the waste. An uncontrolled fire could potentially destroy an MRF, leading to estimated rebuilding costs of £8-£10 million and a timescale of 18 months. 

A report to the GMCA’s waste and recycling committee said: “Incidents involving fire and ignition in the waste stream are growing, with regular incidents identified by SUEZ across the network of sites – there were 23 near miss incidents involving fire, smoke and waste ignition in April alone.”

“In most cases the cause has been demonstrated to be small electrical items containing lithium batteries. If the battery casings are damaged during compaction or shredding of the waste, then there is a high risk that the battery will explode resulting in a fire.”

“This risk is increasing as more electrical items containing batteries such as vapes are disposed of in the waste stream.”

Along with many other local authorities, leaders of GMCA have called for a ban on the sale of disposable vapes by 2024. As well as being a hazard for waste collection operators, campaigners claim that single-use vapes are a threat to children’s health and are a waste of precious natural resources, particularly lithium.

Lithium is a finite resource that is used to make the batteries for electric vehicles. Given that the UK government, in line with many of its counterparts around the world, intends to ban the sale of new petrol and diesel vehicles by 2030, demand for lithium is likely to soar in the next few years. 

Manufacturers of single-use vapes claim that the product is recyclable, but the reality is that this a very difficult process and recycling rates are very low.

Despite concerns over the way that the products are deliberately marketed to children with bright colours and sweet flavours, some health organisations are not supporting a ban on any vaping products. This is because they can be helpful to people who want to give up tobacco cigarettes, and also because of fears that illegal sales to children would soar. 

However, the Local Government Association (LGA) has backed calls for single-use vapes to be banned, in line with other European countries who are expected to bring in bans early next year. 

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BEN DUCHESNE

Ben is a time serviced field service engineer in the busy waste and recycling sector, who’s career moved into to managing service teams and beyond. Originally beginning his career with a HGV repair and maintenance apprenticeship with IVECO, from there travelling and working in multiple countries moving towards waste processing shredders.

Ben joined the Hoverdale team in September 2024 seeking to apply his extensive knowledge to a new area. His values and ethics fit perfectly within the Hoverdale ethos.

He is happily married to Kristina, with 4 wonderful young children; 14, 11, 8 and 5. We the children he doesn’t get much spare time. He is a family man, who enjoys spending as much time with them as possible.

DAVID BARTER

David is an experienced leader, with a background covering Operations, eCommerce, Finance, Compliance, HR and IT. His career spans Banking, Retail and Engineering, spending the majority of his career working for ALDI as they grew to become 4th largest supermarket in the UK, including seven years on their UK board as Managing Director of IT and eCommerce.

David joined Hoverdale’s Senior Management Team in 2023 to seek a fresh challenge in a completely different industry sector. He has applied his approach to Process Improvement, Efficiency, Customer Service and Teamwork to great effect during Hoverdale’s sustained growth.

Married to Jane, with three adult sons between them, David volunteers on the board of the Nottingham Playhouse theatre as well as his local rugby and football clubs. Any spare time he spends enjoying walks with their Golden Retriever, Buzz, who is also regularly seen in the Hoverdale office.

MATT BEVERLEY

A time served Mechanical engineer Matt’s background includes many high-profile projects within the Automotive Industry: The Rolls Royce Phantom, Rolls Royce Cullinan, Spyker Le-Mans racing teams, Bentley, Aston Martin, and Airbus A380. This history and knowledge of complex manufacturing and engineering projects have been transferred and further developed into the bulk material handling sector. Matt has work in Europe, North America, Indonesia, and China

He joined the bulk solids and bulk handling industry in 2019 as Managing Director of Hoverdale UK Ltd and subsequently completed a Management buyout in July 2020. The business has grown yearly, increased employment, its customer base, and worldwide reputation, and disrupted the market with groundbreaking innovative technology. Since Matt took over Hoverdale, the company has filed four patents for innovation; one was granted in 2023 for a design to improve bulk handling. The success had been driven by delivering tailored solutions to the waste recycling sectors that keep material flowing out and money flowing in.

Awards Include

  • 2024 – Shapa company of the Year
  • 2024- Shapa Innovation in Technology
  • 2024- MHEA Engineer of the year
  • 2021 – MHEA Innovation of the year
  • 2021- IMechE Innovation award

Current Positions Include.

  • Group Chairman Hoverdale UK Ltd
  • President (MHEA) Material Handling Engineers Association
  • Vice Chairman: IMechE Bulk Material Handling Committee
  • Council Member: (SHAPA) Solids Handling & Particle Association
  • Member: Chartered Management Institute

Matt has been happily married to Julie for 22 years and has 4 children, 3 of which are involved within the Hoverdale group of companies. He is an RFU level 2 qualified coach and referee having been in several head coaching roles at various age groups from under 6’s to adults for his local team Nuneaton RFC. He believes in the core values that rugby teaches of Teamwork, Respect, Enjoyment, Discipline, Sportsmanship and try’s to carry this through in his day to day business activities. He is passionate at brining the next generation of young, diverse engineers into the sector through promotion of apprenticeship scheme and further education routes.