Warwick Researchers Harvest Hydrogen From Wastewater

A research team at the University of Warwick (UoW) has discovered a method of producing hydrogen from wastewater that could be used to power electric vehicles, Engineering & Technology (E&T) reports.

The water and waste company Severn Trent asked the scientists at UoW if there was a more energy efficient way to treat wastewater. It is currently a highly energy intensive process, requiring around 13bn KW hours of power annually. However, it is also essential to remove pathogens from wastewater, to maintain a safe and sanitary environment.

The team at UoW had already carried out successful research into Microbial Electrolysis Cells (MEC). This is a process of using electromagnetic microorganisms to break down organic pollutants in waste water, the university website explains. The end result is clean water and hydrogen gas, which can be used for fuel cells of electric vehicles.

The process had limitations, due to the fact that large quantities of graphite or carbon are needed. They cost several hundred pounds per square metre and have a low return rate of hydrogen. This meant that producing hydrogen on an industrial scale would be impracticable.

The graphite or carbon was used in the reaction to break down the organic pollutants.  The researchers therefore decided to investigate cheaper alternative materials which would allow them to process high volumes of wastewater. The answer proved to be recycled carbon mats, which cost just £2 per square metre.

The team ran an experimental scheme at Severn Trent’s Minworth wastewater treatment site, where 100 litres of wastewater per day was processed using the new technique. The result was the removal of 100% of suspended solids, and 51% of organic pollutants, with 18 times more hydrogen produced than the previous materials.

Dr Stuart Coles, research team leader from the University of Warwick, said: “We are really excited about this technology. By taking waste from the automotive and aerospace sectors, we have developed a circular solution to a longstanding problem. “

“Instead of just treating the wastewater, we are now able to extract value from it in the form of hydrogen at a lower cost than ever before. The next phase of this work is look at optimising the design of the microbial electrolysis cells and further reduce the level of pollutants in the water. This in turn should help produce even more hydrogen!”

Hydrogen is increasingly being used as an alternative green fuel, as it produces almost no harmful emissions. It is used by the chemical and plastics industry, but it is also being used to power vehicles as an alternative to fossil fuels.

It can be produced in a variety of ways, including from natural gas, biomass, nuclear power, and solar and wind power. When it is produced from biological processes, the microbes break down the organic matter such as biomass or wastewater, to produce hydrogen. It can also be produced through sunlight, known as a photobiological process.

 

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MATT BEVERLEY

A time served Mechanical engineer Matt’s background includes many high-profile projects within the Automotive Industry: The Rolls Royce Phantom, Rolls Royce Cullinan, Spyker Le-Mans racing teams, Bentley, Aston Martin, and Airbus A380. This history and knowledge of complex manufacturing and engineering projects have been transferred and further developed into the bulk material handling sector. Matt has work in Europe, North America, Indonesia, and China

He joined the bulk solids and bulk handling industry in 2019 as Managing Director of Hoverdale UK Ltd and subsequently completed a Management buyout in July 2020. The business has grown yearly, increased employment, its customer base, and worldwide reputation, and disrupted the market with groundbreaking innovative technology. Since Matt took over Hoverdale, the company has filed four patents for innovation; one was granted in 2023 for a design to improve bulk handling. The success had been driven by delivering tailored solutions to the waste recycling sectors that keep material flowing out and money flowing in.

Awards Include

  • 2024 – Shapa company of the Year
  • 2024- Shapa Innovation in Technology
  • 2024- MHEA Engineer of the year
  • 2021 – MHEA Innovation of the year
  • 2021- IMechE Innovation award

Current Positions Include.

  • Group Chairman Hoverdale UK Ltd
  • President (MHEA) Material Handling Engineers Association
  • Vice Chairman: IMechE Bulk Material Handling Committee
  • Council Member: (SHAPA) Solids Handling & Particle Association
  • Member: Chartered Management Institute

Matt has been happily married to Julie for 22 years and has 4 children, 3 of which are involved within the Hoverdale group of companies. He is an RFU level 2 qualified coach and referee having been in several head coaching roles at various age groups from under 6’s to adults for his local team Nuneaton RFC. He believes in the core values that rugby teaches of Teamwork, Respect, Enjoyment, Discipline, Sportsmanship and try’s to carry this through in his day to day business activities. He is passionate at brining the next generation of young, diverse engineers into the sector through promotion of apprenticeship scheme and further education routes.

DAVID BARTER

David is an experienced leader, with a background covering Operations, eCommerce, Finance, Compliance, HR and IT. His career spans Banking, Retail and Engineering, spending the majority of his career working for ALDI as they grew to become 4th largest supermarket in the UK, including seven years on their UK board as Managing Director of IT and eCommerce.

David joined Hoverdale’s Senior Management Team in 2023 to seek a fresh challenge in a completely different industry sector. He has applied his approach to Process Improvement, Efficiency, Customer Service and Teamwork to great effect during Hoverdale’s sustained growth.

Married to Jane, with three adult sons between them, David volunteers on the board of the Nottingham Playhouse theatre as well as his local rugby and football clubs. Any spare time he spends enjoying walks with their Golden Retriever, Buzz, who is also regularly seen in the Hoverdale office.

BEN DUCHESNE

Ben is a time serviced field service engineer in the busy waste and recycling sector, who’s career moved into to managing service teams and beyond. Originally beginning his career with a HGV repair and maintenance apprenticeship with IVECO, from there travelling and working in multiple countries moving towards waste processing shredders.

Ben joined the Hoverdale team in September 2024 seeking to apply his extensive knowledge to a new area. His values and ethics fit perfectly within the Hoverdale ethos.

He is happily married to Kristina, with 4 wonderful young children; 14, 11, 8 and 5. We the children he doesn’t get much spare time. He is a family man, who enjoys spending as much time with them as possible.