Wastewater Treatment Plant Uses Beer To Generate Power

When pubs across the UK were abruptly shut last March, thousands of litres of unsold beer were put to good use…

9, a:1:{i:0;s:8:”defaults”;}, surface grinding, Wastewater Treatment Plant Uses Beer To Generate Power, When pubs across the UK were abruptly shut last March, thousands of litres of unsold beer were put to good use…, When pubs across the UK were abruptly shut last March, thousands of litres of unsold beer were put to good use, Tech Story reports. While many breweries simply had to pour away beer that was past its expiry date, Hall & Woodhouse brewery in Dorset found a more innovative and eco-friendly solution.

Managers at the green-focused brewery used a waster treatment plant to turn the beer into enough electricity to power 17,000 homes for a day. Since 2015, the brewery had decided to incorporate more green energy into their working practice. Brewing is a very energy-intensive process, so they opted to invest in sustainable energy production.

The brewery has installed a wastewater treatment plant which generates biogas. The biogas is then fed through a unit which generates electricity, which is used to power the utilities and packaging plant. Heat is generated by a combined heat and power (CHP) engine, which is used to preheat the boiler feed water, and produces steam to boil the beer.

Hall & Woodhouse head brewer Toby Heasman said: “Although lockdown meant that many of our pubs had to return unsold beer back to the brewery, the silver lining has been that none of this has gone to waste. Thanks to our wastewater treatment plant, all of the returned beer has been used to generate green electricity.”

The historic brewery has had headquarters in Blandford Forum, Dorset, since 1900. The origin of the family-owned firm stretches back even further, nearly 250 years. The business has an innovative approach to new technology which has helped it to survive and thrive over the years.

Managing director Matt Kearsey said that they would continue to investigate new ways of maximising the creation of green energy to help conserve resources and operate sustainably. The brewery currently sets a monthly target for the use of self-generated electricity, and becoming carbon neutral is a long-term goal.

The UK is not the only country to take a practical approach to unwanted booze, however. The beer-loving Australians also couldn’t bear to see unpulled pints go down the drain, Energy Live News reported last year. Millions of litres of unsold beer were used to power Glenelg wastewater plant in Adelaide, South Australia.

The beer was discharged into the site’s digester tanks, where it was mixed with sewage sludge to produce biogas. The SA water utility which operates the plant provides services to 1.5 million people.

It estimated that a record 355,200m3 of biogas was generated in May 2020 and a further 320,00m3 in June, from the 150,000 litres of expired beer added each week, enough to power 1,200 homes.

Lisa Hannant, Water Senior Manager, said: “Glenelg’s co-digestion programme adds high strength organic waste from industry to sludge from the sewage treatment process, which is heated in the oxygen-free environment of the large sealed concrete digester tanks so it breaks down through natural bacterial metabolic processes and releases biogas.”

The South Australian wastewater treatment facility normally generates enough biogas to power around 80% of its energy requirements.

 

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MATT BEVERLEY

A time served Mechanical engineer Matt’s background includes many high-profile projects within the Automotive Industry: The Rolls Royce Phantom, Rolls Royce Cullinan, Spyker Le-Mans racing teams, Bentley, Aston Martin, and Airbus A380. This history and knowledge of complex manufacturing and engineering projects have been transferred and further developed into the bulk material handling sector. Matt has work in Europe, North America, Indonesia, and China

He joined the bulk solids and bulk handling industry in 2019 as Managing Director of Hoverdale UK Ltd and subsequently completed a Management buyout in July 2020. The business has grown yearly, increased employment, its customer base, and worldwide reputation, and disrupted the market with groundbreaking innovative technology. Since Matt took over Hoverdale, the company has filed four patents for innovation; one was granted in 2023 for a design to improve bulk handling. The success had been driven by delivering tailored solutions to the waste recycling sectors that keep material flowing out and money flowing in.

Awards Include

  • 2024 – Shapa company of the Year
  • 2024- Shapa Innovation in Technology
  • 2024- MHEA Engineer of the year
  • 2021 – MHEA Innovation of the year
  • 2021- IMechE Innovation award

Current Positions Include.

  • Group Chairman Hoverdale UK Ltd
  • President (MHEA) Material Handling Engineers Association
  • Vice Chairman: IMechE Bulk Material Handling Committee
  • Council Member: (SHAPA) Solids Handling & Particle Association
  • Member: Chartered Management Institute

Matt has been happily married to Julie for 22 years and has 4 children, 3 of which are involved within the Hoverdale group of companies. He is an RFU level 2 qualified coach and referee having been in several head coaching roles at various age groups from under 6’s to adults for his local team Nuneaton RFC. He believes in the core values that rugby teaches of Teamwork, Respect, Enjoyment, Discipline, Sportsmanship and try’s to carry this through in his day to day business activities. He is passionate at brining the next generation of young, diverse engineers into the sector through promotion of apprenticeship scheme and further education routes.

DAVID BARTER

David is an experienced leader, with a background covering Operations, eCommerce, Finance, Compliance, HR and IT. His career spans Banking, Retail and Engineering, spending the majority of his career working for ALDI as they grew to become 4th largest supermarket in the UK, including seven years on their UK board as Managing Director of IT and eCommerce.

David joined Hoverdale’s Senior Management Team in 2023 to seek a fresh challenge in a completely different industry sector. He has applied his approach to Process Improvement, Efficiency, Customer Service and Teamwork to great effect during Hoverdale’s sustained growth.

Married to Jane, with three adult sons between them, David volunteers on the board of the Nottingham Playhouse theatre as well as his local rugby and football clubs. Any spare time he spends enjoying walks with their Golden Retriever, Buzz, who is also regularly seen in the Hoverdale office.

BEN DUCHESNE

Ben is a time serviced field service engineer in the busy waste and recycling sector, who’s career moved into to managing service teams and beyond. Originally beginning his career with a HGV repair and maintenance apprenticeship with IVECO, from there travelling and working in multiple countries moving towards waste processing shredders.

Ben joined the Hoverdale team in September 2024 seeking to apply his extensive knowledge to a new area. His values and ethics fit perfectly within the Hoverdale ethos.

He is happily married to Kristina, with 4 wonderful young children; 14, 11, 8 and 5. We the children he doesn’t get much spare time. He is a family man, who enjoys spending as much time with them as possible.